High quality cable assembly according to your requirements
– realized quickly, reliably and cost-effectively
MC Technologies is your partner for cable assembly: we assemble cables and cable sets for your individual application using high-quality materials and connectors from well-known brands, including binder,
JST and Molex. Contact us today and let our experts advise you.
Our customers are increasingly faced with the challenge of implementing high-performance cable connections in the smallest of spaces. Miniaturization, intelligent assembly solutions and demanding environmental conditions require tailor-made developments – this is exactly where we come in with our development expertise.
What is meant by cable assembly?
Cable assembly (also known as cable harnessing) is an important part of electrical engineering and refers to the professional production of customized cables and cable harnesses. Cables, plugs, sockets and other components are assembled into finished cable harnesses according to customer requirements. There are special requirements in automotive, medical, aviation and railroad technology. Other areas of application include measurement and control technology, automation and telecommunications. The requirements for the quality and reliability of cables are fundamental here.
How does the cable assembly work?
During cable assembly, each cable is individually tailored to your specific requirements and professionally processed. Not only are the required cables and components assembled, but also the correct shielding, insulation and labeling are ensured. Professional and individual assembly not only enables cables to be produced more efficiently, but also ensures the safety and reliability of the electrical connections. For additional quality assurance, we also perform micrograph analyses.
In practice, our development work can be seen, for example, in string coupling cables for photovoltaic systems: these complex Y-branches enable space-saving parallel cabling and significantly reduce installation costs. We rely on pre-assembled, UV-resistant cable systems that are precisely matched to the
application – even 100-fold branches on a roll are possible.
Cable assemblers with many years of experience
We have been assembling cables and cable harnesses for more than 30 years at 4 locations (Germany, Poland, Portugal, Asia) and can therefore offer a very wide range of products. Short-term requirements can be realised as well as cost-effective procurement in Asia.
In addition, 2 contact persons with many years of experience are available to answer technical questions at any time.
For which application areas does MC Technologies assemble?
MC Technologies offers cable assembly for a wide range of applications. These include, among others:
- Building automation
- Mechanical engineering industry
- Medical technology
- Aerospace industry
- Telecommunications industry
- Audio/video industry
We can develop and manufacture individual solutions for any application area. If your area of application is not listed, please contact us. As a customer, you benefit from our know-how, our flexibility and the high quality of our products. We work closely with our customers to ensure that the assembled cables are tailored to their exact requirements and function optimally.
From the idea to the finished cable assembly
During the development phase of your project, we will be happy to assist you in choosing the optimum cable assembly, connector type and associated connection methods such as soldering or crimping. In doing so, we take into account all relevant standards and regulations in order to be able to offer you a technically and economically optimal solution.
Thanks to our distribution partnership with well-known manufacturers such as binder and JST, we are in a position to provide you with competent advice on the optimum design of your cable assembly. We can rely on good conditions and an extensive stock range for the components used.
Benefit from our many years of experience and plan your cable assembly together with us from the development phase to the final product. We support you in successfully implementing your project.
Custom cable assembly
Your cables are assembled to the highest quality standards. We manufacture customer-specific and in the batch sizes you require, always in accordance with current standards. Whether you want to have individual cables assembled or entire cable harnesses, we guarantee adherence to delivery dates, cost-effectiveness, flexibility and reliability in the implementation of your orders. Through targeted prefabrication of buffer and safety stocks, we can also respond to short-term fluctuations in demand. You can rely on our expertise and experience in cable assembly.
Logistics solutions for our cable assembly
We not only offer cable assembly, but also customer-specific labeling and packaging, bundling of different products for assembly-ready delivery as a pre-commissioned parts set, Kanban delivery concepts as well as framework agreements and much more. With our extensive range of logistics services, we can meet your needs and provide you with a flexible and reliable solution.
Why is MC Technologies the right contact for cable assembly?
MC Technologies is the right contact for cable assembly for various reasons:
Many years of experience & know-how
We have many years of experience and extensive know-how in the production of individual cable assemblies for a wide range of applications. We specialize in the assembly of high quality and reliable cables and have a wide range of projects and applications.
Flexibility & customer proximity
We offer a high degree of flexibility and customer proximity. We are able to respond quickly and flexibly to the needs of our customers and develop individual solutions for specific requirements.
Quality
We attach great importance to quality and only use high-quality materials and components. Our products are subject to strict quality control to ensure that they meet the high demands of our customers
Purchasing advantages through distribution network
As a long-standing distributor of leading connector manufacturers such as binder, Molex, JST & Co., we have access to large purchase quantities – which also benefits our customers.
Development expertise & application experience
Whether M2M router, automation solution or sensor connection: We know our customers’ requirements because we are users ourselves – that’s what makes our advice so practical.
Fast & flexible on site
Short delivery times are our particular strength, which Far Eastern suppliers simply cannot offer due to the distance. We can react more quickly to changes thanks to our proximity to the customer and local production.
Finally, we offer our customers a comprehensive service, from consulting and planning to production and delivery. We work closely with our customers to ensure they get the best possible solution that meets their needs.
Reference projects for cable assembly
Whether one-off production or series assembly – our reference projects give you an insight into how we support customers from different industries with individual cable assemblies.
Awning lighting
Somfy white LED receiver customized for awning lighting (io)
Awning control
Binder Connector Snap-In Distributor, potted according to protection class IP67, for awning control
Connection ticket vending machine
FCT D-Sub mixed layout connectors assembled with high current contacts, for data communication and power supply in ticket vending machines
Camera cable
Internal connection cable for high resolution camera
Relay connection cable
Connection adapter for modem, TE pin housing / Molex socket housing
Machine cable
FCT D-SUB FWDFM25S waterproof connector for industrial drilling machine to JST series ZH
Power supply
Molex connection cable for industrial PC
Pressure sensor
Sensor cable for automation
DC Motor
DC motor with crimp housing
Frequently asked questions about cable assembly
There are numerous pitfalls when selecting connectors, connection technologies or cable types. The most common errors include:
- Selection of connectors that are difficult to obtain (“exotics”)
- Insufficient consideration of standards and environmental conditions
- Unsuitable connection techniques for load, environment or quantity
- Lack of logistics planning (e.g. labeling, packaging, delivery)
Thanks to our many years of experience, we ensure that these typical faults are avoided from the outset by carefully selecting available components, taking into account all relevant standards and operating conditions, and ensuring that our products meet the highest quality standards.
be avoided.
The standards and regulations to be complied with for cable assembly depend on the area of application. Examples:
- Machinery Directive (industrial plants)
- Medical Devices Act (medical technology)
- Rail or car registrations
- MIL standards (military technology)
- UL/CSA (e.g. USA/Canada, fire protection requirements)
For manufacturers of devices and systems, cable assembly is usually not a core competence. A specialized partner like MC Technologies brings experience, purchasing advantages and efficiency, especially in series production.
May we also support you with individual cable assembly & cable harnessing?
Let us advise you today – together we will find the perfect solution to assemble cables for your application!